Machines – Erlase Machinery

Erlase T Series Fiber Laser Tube Cutting Machines

ErlaseAdmin — Mon, 09 Jan 2023 13:51:15 +0000

ERLASE-T brand new ER6022T series laser tube cutting machine is a new and all-round upgraded model, with a breakthrough in machining efficiency. It is your ideal production tool for high efficiency laser processing and tube cutting.

High speed, high efficiency, high precision, and highly integrated, suitable for most of the tube processing,
Wide tube diameter range, wide stroke range and perfect applications,
New chuck clamping force of up to 300kg, industry-leading, the rear card fully sealed dust proof effect greatly improved,
Standard configuration containing nesting software for more intelligent and efficient production and machining,
The professional tube cutting system integrates multiple tube cutting functions,
Optional full-automatic/semi-automatic loading system for reducing labor cost,
Optional short tail material for maximizing tube utilization

MODEL	ER6022FL-T
Laser Source Power	1000 ~ 3000 W
Working Area (L*W)	6200mm
X/Y Axes	Maximum positioning speed	60m/min
	Positioning Accuracy	0.03mm/m
	Repetition positioning accuracy	±0.02mm
	Maximum Acceleration	1 g
Z Axis	Track length	280mm
	Maximum positioning speed	60m/min
	Maximum acceleration	2 g
B1&B2	Infinite Rotation	100rpm/min
B1&B2	Angular Acceleration	100rad/s²
Electrical Protection Class	IPS4
Tube specifications (Manuel loading)	Circular Tubes: Φ10mm~220mm Square and Rectangular Tubes: □ 10mm~150mm
Maximum weight of single tube	0.3 t
Dimensions (L,W,H),mm	12550mmx6020mmx2800mm
Weight	4t

CNC Control System

ERLASE laser cutting control system, developed on the basis of Windows operating
system, communicates through Ethercat bus and integrates laser cutting modules with special functions. The simple and useful interface, power and practical functions, touch display screen and wireless keyboard and mouse make it easy to operate.
ERLASE-Tube is a complete set of integrated sheet metal CAD/CAM automatic programming software from design to production. It supports the whole-process CNC operations of the equipment, including drawing, automatic or interactive processing, CNC program simulation, manual and automatic cutting, machining program download and upload.
XFCT (eXtreme Fast Control Technology) is applied to control system.
The graphic files generated by SolidWorks software can be input directly.
Drawing 3D parts: The built-in function of drawing parts can be applied to draw circular pipes, rectangular pipes, waist-type pipes, angle steels, channel steels, C-type steels, rounded triangles, ellipses and other standard pipe types. Circular holes, rectangular holes and waist-type holes are all viable; the holes can be arrayed along the X/Y/Z direction; and the cutting surfaces in any direction can be acceptable.

Machine with Plate-Tube Welding Structure

The main machine body welded has undergone annealing treatment to eliminate internal
Flatness and Straightness of Guide Surface ≤0.05mm, Surface Roughness: 0.8.

Pneumatic Fully Sealed Chuck

Full stroke high precision chuck with high clamping force, industry
Large clamping stroke, low rotational inertia, high rotational speed, greatly improved cutting efficiency, to meet most of the pipe cutting needs
The rear chuck adopts fully sealed dust prevention structure to greatly improve the effect of dust prevention.

Auxiliary Support

The auxiliary support adopts variable diameter
Effectively preventing the tube from swaying from side to side during high speed rotation and guaranteeing the precision of rotation of the tube during
Playing the roles of guiding and supporting during feeding.

Unloading Mechanism

The unloading mechanism adopts servo type liftable plate turnover platform to effectively solve the problem of sway of tube caused during
Adapting to tubes of different sizes automatically to improve unloading

Erlase G Series Fiber Laser Cutting Machine

ErlaseAdmin — Mon, 09 Jan 2023 10:14:11 +0000

ERLASE-G Series fiber laser cutting machine is a high power laser heavy duty intelligent machine.

It is;

Designed for high power laser heavy duty machine can process all kinds of plates stable and continuously,
Using dynamic compensation technology for thermal effect, effectively ensuring long-term and stable use and perfect cutting precision of machine,
Upgraded machine with metal plate welded and mortise and tenon joint structure for effectively solving problems of deformation of machine body and unstable machining,
Multi-point support balancing technique, providing multiple guarantees for stability and guaranteeing stress equilibrium to prevent machine from sinking,
Intelligent zoned ventilation system with high efficiency of ventilation and dust removal for good health and environmental protection,
Can be equipped with automatic warehousing, full-automatic loading/unloading system, for extension of automatic production line
Meets CE, FDA, ETL, UL standards

MODEL	ER3015FL-G	ER4020FL-G	ER6020FL-G	ER6025FL-G	ER8025FL-G
Laser Source Power	2000 ~ 15000 W	2000 ~ 15000 W	2000 ~ 15000 W	2000 ~ 15000 W	2000 ~ 15000 W
Working Area (L*W)	3000x1500mm	4000x2000mm	6000x2000mm	6000x2500mm	8000x2500mm
X Axis Track Length	3048mm	4048mm	6048mm	6048mm	8048mm
Y Axis Track Length	1524mm	2024mm	2024mm	2524mm	2524mm
X/Y Axis Maximum Speed	169m/min	169m/min	169m/min	169m/min	169m/min
X/Y Axis Positioning Accuracy	0.03mm/m	0.03mm/m	0.03mm/m	0.03mm/m	0.03mm/m
X/Y Axis Repetition Accuracy	±0.02mm	±0.02mm	±0.02mm	±0.02mm	±0.02mm
X/Y Axis Maximum Acceleration	1.5 g	1.5 g	1.5 g	1.2 g	1.2 g
Z Axis Track Length	300mm	300mm	300mm	300mm	300mm
Z Axis Maximum Speed	40m/min	40m/min	40m/min	40m/min	40m/min
Z Axis Maximum Acceleration	1.2 g	1.2 g	1.2 g	1.2 g	1.2 g
Electrical Protection Class	IPS4	IPS4	IPS4	IPS4	IPS4
Maximum Workpiece Weight	0.8 t	1 t	2.6 t	3 t	4.6 t
Dimensions (L,W,H) mm	9130x2760x2300	11057x3500x2320	15056x3500x2320	15056x3920x2400	20000x3920x2450
Weight	7 t	9 t	12 t	16 t	26 t

* Machine appearance, technical parameters, function description, data comparison shown in this page are from Erlase in-house laboratory. All testing results and experimental data shall be subject to real machine.

CNC Control System

EtherCAT

All modules of the EtherCAT bus control platform have been developed based on this technology. CPU completes all the data calculation, which is secure and The platform has self-diagnosis function and is highly open.
The equipment applies the most well-known numerical control system and has a large-screen display.
It is a professional laser cutting system developed based on the Windows operating system and integrating many laser cutting modules with dedicated functions.
Equipped with a wireless keyboard and a wireless mouse, the equipment is easy to
Control systrem and software avoid the communication time loss among multiple CPUs in the traditional structure, resulting in system performance loss.
High-speed ETHERCAT communication protocol ensures the very short control period and environmental reliability.
With rather-high dynamic property, the original complete set of servo driver is taken to substantially improve working performance

Fiber Laser Generator

A fiber laser refers to a laser with rare-earth element doped glass fiber as gain medium. As the diameter of the fiber core is small, high power density can be formed easily in the fiber core. Fibers are very flexible, therefore, a fiber laser has the characteristics of being small and flexible, compact, cost-effective and easier system integration.

High power/ small light spot
High stability
High electro-optical conversion efficiency
Modular design and installation, for easy machine maintenance and reducing downtime
Compact and stable design
A low cost solution, taking semiconductor fiber as laser generation medium, without generation gas, which is environment-friendly.

Laser Cutting Head

Auto focus system
Lightweight design, with fast acceleration
Continuous protective lens monitoring
Closed optical path protection
The cooling technique cools the surface temperature of the sheet metal rapidly
LED operational tell-tale shows the status of the cutting head

Machine Body with Hollow Structure

Adopting hollow structure design to reduce heating area and reduce the impact of heat on the machine, thus prolongs the life of the machine;
Adopting high strength sheet for welding to guarantee stable structure of the machine and long-time and stable operation of the equipment;
The machine body processed has undergone high temperature treatment to eliminate internal stress caused by the material itself and welding to the utmost extent, which ensures high strength, high precision and high

Floating Cross Beam

Adopting the floating cross beam structure design to offset the impact caused by the degree of reference parallelism on both sides of the machine body in long-term use, thus guarantees cutting precision;
The floating cross beam can effectively protect the sliding block to reduce force suppression and bead blasting under force, thus guarantees the linear precision of operation and reduces the out-of-straight and out-of-round situations in

Zoned Ventilation System

Adopting zoned and segmental ventilation and using follow-up control to control the acts of cylinders in various zones to realize lower energy consumption and higher efficiency;
Only the suction opening for the cutting operating range is opened for shorter path, more centralized and stronger wind power, and better dust removal effect.

High Strength Cross Beam

Adopting structural design of drawn aluminum cross beam for light overall mass, high tensile strength and superior dynamic performance;
Through simulated data analysis and testing of different models and lengths, ensuring quality, rigidity and dynamic nature of the cross beam in long-time

Servo Motor

Branded servo motor and drive, with high encoder resolution;
Integrating high dynamics, compact structure and energy efficiency

Precision Gear Drive

Precision machined high precision pinions and racks having been finished and ground;
Super high matching rate and precision, high bite rate, smoother and quiet rotation;
Compact load driven structure for effectively reducing driving torque and eliminating vibration;
Adopting double drive gantry motion system for higher acceleration and faster movement

Erlase B Series Fiber Laser Cutting Machine

ErlaseAdmin — Sun, 09 Oct 2022 10:43:20 +0000

The ERLASE-B-series fiber optic laser cutting machine is;

The ideal choice for anyone investing in the future of their business with high performance, versatile economical and easy to program technology.
The high power fiber laser,
Stable at high temperatures and vibrations,
Ensures long life and turnkey operation with minimal investing, operating and maintenance costs.
Meets CE, FDA, ETL, UL standards

MODEL	ER3015FL-B	ER4020FL-B	ER6025FL-B
Laser Source Power	1000 ~ 6000 W	1000 ~ 6000 W	1000 ~ 6000 W
Working Area (L*W)	3000x1500mm	4000x2000mm	6000x2000mm
X Axis Track Length	3048mm	4048mm	6048mm
Y Axis Track Length	1524mm	2024mm	2520mm
X/Y Axis Maximum Speed	140m/min	140m/min	140m/min
X/Y Axis Positioning Accuracy	0.03mm/m	0.03mm/m	0.03mm/m
X/Y Axis Repetition Accuracy	±0.02mm	±0.02mm	±0.02mm
X/Y Axis Maximum Acceleration	1.2 G	1.2 G	1.2 G
Z Axis Track Length	300mm	300mm	300mm
Z Axis Maximum Speed	40m/min	40m/min	40m/min
Z Axis Maximum Acceleration	1.2 g	1.2 g	1.2 g
Electrical Protection Class	IPS4	IPS4	IPS4
Maximum Workpiece Weight	0.8 t	1 t	3 t
Dimensions (L,W,H) mm	9130x2760x2300	11057x3500x2320	15056x3920x2400
Weight	7 t	9 t	16 t

Video

CNC Control

The equipment uses dedicated laser cutting control system, equipped with a large screen display for professional laser cutting system. Based on Windows operation system, software integrates a lot of laser cutting modules with ethercat communication protocol. The operation is extremely easy with a wireless keyboard and mouse.

We provide full-featured cutting software. This software is feature-rich, simplifies and optimizes the cutting process, significantly improving operator efficiency and productivity.

Machine Base

The design of the machine base has a patented construction.
The structure complies with international standards for industrial machine tools: it is highly accurate and robust while mechanical stress has been completely eliminated during the production and welding process.

The machine frame is designed and welded into a hive structure that effectively distributes the thrust force produced by the movement of the electric motor to each part of the machine, thus ensuring extremely stable and long-lasting operation.

Exchange Table

The table can work in a wide range of material thicknesses: <60mm and is designed to fit an automatic loading/unloading system.

Bridge

Designed to process also for high power fiber lasers.

Maximum level of strength and stability, finished deformation < 0.04mm

The new generation technology of the materials used guarantees excellent dynamic performance.

Intelligent dust and particle extraction system

The system supplied allows a lower initial cost per cubic meter of air per hour (m3/h).

Higher efficiency and cleaner air
Lower pressure drops and greater energy savings
Fewer filter changes

Motor chain structure

Extremely stable and reliable series of high-intensity chain sets allow a cutting table exchange speed 20 seconds.

Operating modes such as link exchange or independent exchange prevent off-centre operation and collisions. The system facilitates material loading and unloading and makes waste removal easier.

Mechanical motion system

The material being processed remains stationary on the cutting table while the cutting head moves in the X, Y and Z axes. This high-precision, three-axis drive system consists of a ball screw nut on the Z-axis with two helical rack and pinion drives at high speed on the X and Y-axis. The result is faster workpiece machining with a quieter and smoother drive system. In combination with the guide system, the accuracy of movement and positioning speeds offer outstanding performance.

High speed cutting head

Features:

Motorised focus position adjustment for automatic machine mode and piercing process
Light and slim design created for fast acceleration and cutting
Display of operating parameters and interface for machine
Pressure monitoring in the nozzle area (gas cutting) and in the head.

Proportional pressure regulator

Depending on the different materials to cut, the CNC system regulates the air pressure and air types to achieve a high quality cut. The air consumption is reduced by 30%-40% and the production capacity is increased up to and over 60%.Extremely precision in control. Extremely high flow capacity. Variety of inlets for flexibility of use.

Cooling system

The cooling system pumps the chilled water circulating inside the laser cutting system to keep the laser resonator, the optical lenses and the cutting head at a low and constant temperature. The chillers are designed to consume less energy than conventional chillers, for high precision temperature control and reliable performance.

Dust collector

The system supplied allows a lower initial cost per cubic metre of air per hour (m3/h):

Higher efficiency and cleaner air
Lower pressure drops and greater energy savings
Fewer filter

Monitoring system

The monitoring system includes:

HD industrial turret
5″ HD display.
High-speed data transfer with HDTVI, AHD, analogue and internet signal support.
Infrared and waterproof technology with IP66 protection

Safety light curtain

The optoelectronic safety device is used as an entrance and danger point.

Protection class IP 67.

Electric cabinet

The machine is equipped with an electrical control panel in compliance with EU and US standards. Inside the cabinet, high and low current are separated, all lines are highlighted and easy to control. An independent air conditioner is installed to reduce the heat generated by the electric power. This additional device helps to extract dust and small particles inside the cabinet: the power supply can be maintained safe and continuous, totally maintenance-free and extremely reliable.